Common Mistakes With Waste Paper Baling Machine
The exploitation of natural resources, pollution, and the expansion of industries have caused a threat to the environment. But now people are aware of the benefits of sustainability. Recycling has become a trend, and various industries are following it. The use of waste paper baling machines has grown rapidly. It is used to compress the paper waste to reduce the space, making the transportation an easier and cost-effective process.
It is a heavy-duty machine, compressing and baling huge amounts of paper waste at once, and thus, it can also suffer from malfunction due to misuse or poor management. So, if you do not want the financial loss, safety risks, and maximize the profit of your business, it is important to understand the machine and which mistakes should not be committed. In this post, we will explore the mistakes that the operator commits while baling the waste paper and how to avoid them.
- Improper Training:
One of the most common mistakes committed while using the paper baling machine is operating it without proper training. It can be a dangerous mistake to leave the machine in the hands of amateur staff. Some of the problems that can occur are damage to equipment, inefficient compression output, and an increased risk of accidents. If you want to avoid such mishaps, which will slow down the production rate, then here are the things that you can do:
- Provide training to the operator.
- Refresher courses should be introduced daily so that the operators are aware of all the new features.
- Includes the safety features like basic troubleshooting, real-time monitoring, and machine-specific operations.
- Overloading:
There is a reason why the manufacturers especially mention the capacity of the baling machine, so that the operators are aware of how paper should be added to the machine for baling. Trying to add more paper than the capacity of the machine to speed up the process can cause mechanical failure, wear and tear, and also reduce the bale density. Here is what you should do:
- Adhere to the baler’s capacity and follow it strictly.
- If the amount of waste is high, then consider upgrading the machine and buying the one which has higher capacity.
- Using the Wrong Material:
The waste paper baling machine is designed to compress and process the waste paper and not any other products. If you add the non-paper items, it will destroy the internal parts of the machine and may even lead to contamination of the machine, making it less efficient. So if you want to protect the machine:
- Educate the staff on the acceptable materials
- Place a sign on the machine as a reminder for those you don’t know
- Sort the waste before placing it into the feeder.
- Avoiding the Routine Maintenance:
Inspection and maintenance of the machine is an essential routine that you must follow if you want your machine to serve you in the long run. If you do not do that, it may break down more than usual, leading to an increase the maintenance costs and also shortening the life of the machine. You just need to follow these small measures to ensure that the baling machine remains in good condition:
- Manage a weekly and monthly maintenance schedule.
- Check the hydraulic fluids, inspect the belts and blades.
- Maintain long-term inspections and services performed.
- Not Securing the Bales:
The baler is a container, like a metal box, in which the product is placed to be compressed into compact bales. These are the essential components of the machine that need to be handled with care. The loose bales may fall apart, creating a mess, which can be a threat to the safety of the workers. If the bales are not properly secured, it will make the handling difficult and the transportation part hard.
- Use the quality strapping or bailing wire.
- Train the staff on the correct tying process.
- Inspect the bales before moving so that there is less chance of an accident.
- Inadequate Space Around the Machine:
The baler of the paper waste compressing machine needs open space around it to freely move during the operation and function precisely. It can make the material loading part difficult and increase the chances of trips and falls.
- Maintain a clean area around the baler.
- Store the baler properly to prevent a clutter buildup.
- Ensure that there is sufficient space for operating and servicing the machine.
Wrapping Up…
It is a powerful tool for waste management and the recycling of paper for further processing, but you need to use it in the right way. Some of the mistakes mentioned above can be easily avoided by giving training to the operators, following the maintenance routine, and taking certain precautions when operating the machine. Investing in a high-quality and sturdy ‘waste paper baling machine’ from a reliable manufacturer like ‘Mask Hydraulic Machineries’ is an advanced baling solution, which is multipurpose, apt for cardboard and paper recycling. They are also excellent for compacting other types of garbage, which is generated daily, like scrap paper and polystyrene packing, so that they can be conveniently stored until further processing.
Frequently Asked Questions:
What are the Different Kinds of Waste Paper Baling Machines Available?
- Vertical Balers: This is apt for a small production process, loading the machine from the front, and compresses all the waste on top.
- Horizontal Balers: If you want to compress a large amount of waste, then this machine is apt. It takes the waste from the top and compress it horizontally.
- Manual Balers: It is suitable for small businesses that have limited operations. They require manual loading and uploading.
Why Do You Need a Waste Paper Baling Machine?
- It reduces the waste of paper, converting it into the paper bales and reducing the space needed for transport.
- Lower waste disposal and transportation costs.
- Easier to handle waste, leading to a reduction in accidents or mishaps.
- Reducing the landfills and promoting recycling.
What are the Signs that the Waste Paper Baling Machine Needs Repair?
- The output has reduced with the machine compressing less waste.
- Weird noises like squealing and grinding could be a sign of a problem.
- Leaking oils or misaligned parts could be a sign that the machine needs immediate attention.